Helical gear calculator (normal system, center distance, contact ratio)

From normal module, helix angle, teeth and profile shift: transverse module and pressure angle, diameters, center distance and contact ratios (transverse and overlap).

Mesh

Center distance a—mm
Transverse module mt—mm
Transverse pressure angle αt—deg
Working transverse pressure angle αwt—deg
Base helix angle βb—deg
Transverse contact ratio εα—
Overlap ratio εβ—
Total contact ratio εγ—

Gear 1

Reference diameter d1—mm
Tip diameter da1—mm
Root diameter df1—mm
Base diameter db1—mm

Gear 2

Reference diameter d2—mm
Tip diameter da2—mm
Root diameter df2—mm
Base diameter db2—mm

mt = mn/cosβ αt = atan(tanαn/cosβ) d = z·mt
invαwt = 2tanαn(xn1 + xn2)/(z1 + z2) + invαt
y = (z1 + z2)/(2cosβ) × (cosαt/cosαwt − 1) a = ((z1 + z2)/(2cosβ) + y)mn
εβ = b·sinβ/(π·mn)

Helix angle β, normal and transverse
Gear seen from the sideaxisβGreen lines = tooth traces; slope at axis height = βReference cylinder unrolledβptpnpt = π·mt (transverse) pn = π·mn (normal)pn = pt × cos β → mt = mn ÷ cos βhorizontal = axial, vertical = circumferential

Left: tooth traces (helices) seen from the side; their slope at the height of the axis is the helix angle β. Right: the reference cylinder unrolled. Measured square to the tooth trace is the normal plane (mn), square to the axis the transverse plane (mt). pn = pt × cos β, so mt = mn ÷ cos β (drawn with β = 30°).

✎Notes

The formulas follow the published technical data listed below and have been checked against the worked examples in those sources. For design or inspection, confirm against your drawing and the standards.

⚙Other gear calculators

📚Sources

  1. Kohara Gear Industry (KHK) — Gear technical data (web version) 4.1 Dimension calculation for spur gears and racks
  2. Kyoiku Gear Industry (KG) — Technical data (PDF, 176 pages: gear basics, profile shift, contact ratio, tooth thickness measurement, accuracy, calculations for various gears)