Printed from Kezuriba (kezuriba.net/en/troubles/flaking/)
Flaking (peeling of the cutting edge surface)
Tool damage (wear and chipping) TurningMilling
Check first
- Peeling occurs when welded material breaks away
- In hard materials and similar cases, high thrust force puts compressive stress on the cutting edge
- Sticky material with low cutting speed, or wet cutting with interrupted cuts
Try first
- For hard materials, reduce the feed and cutting speed
- For sticky materials, increase the cutting speed and turn off the cutting fluid
- Use a thin-film (PVD) grade
?Likely causes
- In hard materials and similar cases, high thrust force puts compressive stress on the cutting edgeOne maker[1][2]
- Peeling occurs when welded material breaks awayAgreed by 2+ makers[1][2][3]
- Sticky material with low cutting speed, or wet cutting with interrupted cutsOne maker[3]
- Coating is thickOne maker[3]
✓Fixes
Cutting conditions
- For hard materials, reduce the feed and cutting speedAgreed by 2+ makers[1][4]
- For sticky materials, increase the cutting speed and turn off the cutting fluidOne maker[3]
Tool
↔Related problems
📚Sources
Causes and fixes are summarized in our own words from cutting-tool makers’ troubleshooting guides and technical data. “Agreed by 2+ makers” means two or more makers say the same thing.
- Mitsubishi Materials — Advanced workpiece materials: Causes of tool damage mmc-carbide.com
- Mitsubishi Materials — Face milling: cutting edge damage and countermeasures mmc-carbide.com
- Sandvik Coromant — Troubleshooting in turning sandvik.coromant.com
- Tungaloy — General Catalog 2023-2024 User's Guide L007: Turning troubleshooting (by damage type) tungaloy.com