Flaking (peeling of the cutting edge surface)

Tool damage (wear and chipping) TurningMilling

Rake face (where the chip flows)Flank (faces the machined surface)Corner─ cutting edge ─Depth-of-cut line
Where it appears Flaking: the coating or surface of the rake face peels off in scales

Check first

  1. Peeling occurs when welded material breaks away
  2. In hard materials and similar cases, high thrust force puts compressive stress on the cutting edge
  3. Sticky material with low cutting speed, or wet cutting with interrupted cuts

Try first

  1. For hard materials, reduce the feed and cutting speed
  2. For sticky materials, increase the cutting speed and turn off the cutting fluid
  3. Use a thin-film (PVD) grade

?Likely causes

✓Fixes

Cutting conditions

Tool

↔Related problems

📚Sources

Causes and fixes are summarized in our own words from cutting-tool makers’ troubleshooting guides and technical data. “Agreed by 2+ makers” means two or more makers say the same thing.

  1. Mitsubishi Materials — Advanced workpiece materials: Causes of tool damage mmc-carbide.com
  2. Mitsubishi Materials — Face milling: cutting edge damage and countermeasures mmc-carbide.com
  3. Sandvik Coromant — Troubleshooting in turning sandvik.coromant.com
  4. Tungaloy — General Catalog 2023-2024 User's Guide L007: Turning troubleshooting (by damage type) tungaloy.com