Printed from Kezuriba (kezuriba.net/en/troubles/plastic-deformation/)
Plastic deformation of the cutting edge
Tool damage (wear and chipping) TurningMillingDrilling
Check first
- Cutting temperature and pressure are high (high speed or feed)
- Grade is too soft (insufficient heat resistance)
- Material with low thermal conductivity
Try first
- Reduce the cutting speed and feed (reduce the feed first if the edge sinks, or the speed first if the flank bulges)
- Use a hard grade with high heat resistance
- Reduce heat generation with a positive geometry with a large rake angle
?Likely causes
✓Fixes
Cutting conditions
- Reduce the cutting speed and feed (reduce the feed first if the edge sinks, or the speed first if the flank bulges)Agreed by 2+ makers[1][2][3][5][4]
Tool
- Use a hard grade with high heat resistanceAgreed by 2+ makers[1][2][3][5]
- Reduce heat generation with a positive geometry with a large rake angleAgreed by 2+ makers[1][5]
Coolant
↔Related problems
📚Sources
Causes and fixes are summarized in our own words from cutting-tool makers’ troubleshooting guides and technical data. “Agreed by 2+ makers” means two or more makers say the same thing.
- Sandvik Coromant — Troubleshooting in turning sandvik.coromant.com
- Sandvik Coromant — Milling troubleshooting sandvik.coromant.com
- Mitsubishi Materials — Advanced workpiece materials: Causes of tool damage mmc-carbide.com
- Sandvik Coromant — Drilling wear and troubleshooting sandvik.coromant.com
- Tungaloy — General Catalog 2023-2024 User's Guide L007: Turning troubleshooting (by damage type) tungaloy.com