Plastic deformation of the cutting edge

Tool damage (wear and chipping) TurningMillingDrilling

Rake face (where the chip flows)Flank (faces the machined surface)Corner─ cutting edge ─Depth-of-cut line
Where it appears Plastic deformation: heat and force push the corner down so that it sags

Check first

  1. Cutting temperature and pressure are high (high speed or feed)
  2. Grade is too soft (insufficient heat resistance)
  3. Material with low thermal conductivity

Try first

  1. Reduce the cutting speed and feed (reduce the feed first if the edge sinks, or the speed first if the flank bulges)
  2. Use a hard grade with high heat resistance
  3. Reduce heat generation with a positive geometry with a large rake angle

?Likely causes

✓Fixes

Cutting conditions

Tool

Coolant

↔Related problems

📚Sources

Causes and fixes are summarized in our own words from cutting-tool makers’ troubleshooting guides and technical data. “Agreed by 2+ makers” means two or more makers say the same thing.

  1. Sandvik Coromant — Troubleshooting in turning sandvik.coromant.com
  2. Sandvik Coromant — Milling troubleshooting sandvik.coromant.com
  3. Mitsubishi Materials — Advanced workpiece materials: Causes of tool damage mmc-carbide.com
  4. Sandvik Coromant — Drilling wear and troubleshooting sandvik.coromant.com
  5. Tungaloy — General Catalog 2023-2024 User's Guide L007: Turning troubleshooting (by damage type) tungaloy.com