Drill press troubleshooting quick reference

Look up likely causes, what to check, and remedies from the symptom. Lubrication points, oil types and intervals, belt tension and speeds differ by model. The values here are examples from published instruction manuals; the manual for your own machine takes priority. Do not wear gloves while the machine is running (Ordinance on Industrial Safety and Health, Article 111)

Hole is crooked or tiltedCommon

Likely causeWhat to checkAction
Table (column) clamp screw is looseTable clamp bolt, screw that locks the table height on the columnAfter setting the height, tighten the clamp bolt firmlyKira says that working with it loose makes the table tilt downward at the front and produces tilted holes[1][2][3]
The surface being drilled is not square to the table (spindle)Workpiece top surface and table tiltLevel it, or make the surface flat in a prior operation[4](1 source, for reference)
Drill wanders at entry (no locating dimple)Whether there is a center punch mark or center holeMake a dimple with a center punch (Makita), or center-drill first and then drill (OSG). Increase the rigidity of the tool, workpiece and clamping[4][5]
Point angle of the centering drill is smaller than that of the main drillPoint angles of the centering drill and the main drillCenter-drill with a drill whose point angle is the same as or larger than that of the main drill. Do the chamfering and the centering separately[6](1 source, for reference)
Drill point is asymmetric (lip height difference, off-center chisel)Quality of the regrindRegrind correctly and check the accuracy after grinding (lip height difference 0.03 mm or less)[4][7](1 source, for reference)
Drill wear or insufficient rigidityDrill wear, length and diameterRegrind or replace it. Use a more rigid drill (shorter, or carbide)[4](1 source, for reference)

Hole is oversize or out of round (polygonal, "rice-ball" shaped)Common

Likely causeWhat to checkAction
Large runout of the drill as mountedOuter-diameter runout with the drill held in the chuckKeep the runout within 0.02 mm (OSG). Tighten all 3 holes of the chuck evenly (Yukiwa Seiko)[8][7][1][9]
Large spindle playSpindle runout and playInspect the spindle and have the manufacturer service it[4](1 source, for reference)
Poor regrind (uneven lip heights, off-center chisel)Lip height difference, chisel positionBring the lip height difference to 0.03 mm or less and revisit the web thinning[8][7](1 source, for reference)
Feed is too high (heavy cutting load)Feed per revolutionReview the feed. OSG gives a guideline of "drill outer diameter × 0.02" mm/rev[8][4](1 source, for reference)
Drill wobbles at the hole entryShape of the hole at the entryIncrease the feed per revolution and steady the drill with thrust forceToo high a feed also makes the hole oversize, so judge it separately from entry wobble[7](1 source, for reference)
Workpiece is not clamped firmly enoughVise and table clampingClamp the workpiece in a vise and clamp the vise to the table[4][1]

Drill wobblesCommon

Likely causeWhat to checkAction
Oil, dirt, rust or damage on the taper of the chuck or spindleDirt and damage on the taperWipe the taper and re-seat it with a wooden mallet. A taper with a lot of damage or rust should be corrected by the manufacturer or replaced (Yukiwa Seiko)[10][1]
Chuck key is tightened in only 1 holeHow it is tightenedTighten all 3 holes evenly, a little at a time[9][5]
A small-diameter drill is held in a large chuckDrill diameter and the chuck's gripping rangeUse a chuck whose gripping range is as small as possible[9](1 source, for reference)
Chuck jaws are worn (overtightening, tool slipping)Jaw damage and wearReplace the chuck. Do not overtighten, and do not apply a load heavy enough to make the tool slip[9](1 source, for reference)

Drill chuck falls outCommon

Likely causeWhat to checkAction
Oil or dirt on the taperChuck and spindle (arbor) tapersWipe both tapers with a clean cloth before re-seating[10][1][2]
Not driven in firmly enoughWhether it was tapped in when fittedRetract the jaws and tap the end face in with a wooden or plastic mallet. Do not use a steel hammer[10][1][5]
Taper has a lot of rust or fine damageTaper surfaceThe chuck-side taper may be correctable by the manufacturer (Yukiwa Seiko)Kira says that if the chuck falls out and damages the taper, the spindle becomes unusable[10][1]

Abnormal noise or vibrationCommon

Likely causeWhat to checkAction
Belt tension is too tight or too loose (slipping)Belt deflectionRe-adjust the tension (an item in the maintenance section; Makita gives about 10–15 mm of deflection when pressed with about 5 kg)[3][1][5]
Belt is run at an angleWhether the belt runs parallel to the pulley groovesRe-seat the belt parallel in the same-step grooves of the upper and lower pulleys[3][5]
Bearing or motor faultAbnormal noise, vibration or smell from rotating partsStop work and ask the dealer or manufacturer to inspect and repair it[1][2][3]
Spindle was accidentally struck against the workpiece or similarWhether noise or runout has appeared since the collisionDo not keep running it; contact the dealer or manufacturer[1](1 source, for reference)

Speed drops or stops, drill breaksCommon

Likely causeWhat to checkAction
Pressing the handle too hardFeed forceLower the handle slowly and moderate the force[3][5]
Belt is tensioned too tightlyBelt deflectionReduce the tension (HOZAN says that too much tension lowers the speed and shortens the life of the belt and motor)[3][1]
Used continuously beyond the rated timeOperating timeOperate within the rated time and rest the machine for as long as it was used (HOZAN K-21: 15 minutes)[3](1 source, for reference)
Drill is wornCutting edge wearRegrind or replace it[5][4]

Chuck jaws will not open or closeCommon

Likely causeWhat to checkAction
Chips were blown into the chuck by compressed airJaw movementClean the inside with a cotton swab, or tap the body lightly with a wooden or plastic mallet to dislodge the chips[10](1 source, for reference)
Tool is stuck in the jaws or at the bottom of a keyless chuckWhether the tool comes freeAsk the manufacturer for disassembly and repair (parts replacement)[10](1 source, for reference)

Causes on the side of machining conditions and tools are covered in the Machining Troubleshooting Encyclopedia .

📚Sources

Items without a mark are those on which two or more materials from different publishers agree. Values and intervals are governed by each machine's specifications. The text is summarized in Kezuriba's own words.

  1. KIRA Corporation, “Bench Drill Press NSD-340 Instruction Manual (DOC1-NSD340-JOM-01-02, 2nd edition, 2024-07-29)”
  2. KIRA Corporation, “Bench Drill Press KID-420 Instruction Manual (DOC1-KID420-JOM-01-02)”
  3. HOZAN, “Instruction Manual, Desk Drill K-21”
  4. OSG, “Drill Technical Data: ‘9. Troubleshooting’ (reference material for FAQ No.721)”
  5. Makita, “Bench Drill Press TB131 Instruction Manual”
  6. OSG, “Machining Consultation Navi FAQ No.718: ‘Hole Position Is Unstable Even Though Centering Is Done’”
  7. OSG, “Machining Consultation Navi FAQ No.721: ‘Why are drilled holes triangular?’”
  8. OSG, “Machining Consultation Navi FAQ No.705: ‘What causes oversized holes in drilling, and what are the countermeasures?’”
  9. Yukiwa Seiko, “Drill Chuck Q&A: ‘Usage’”
  10. Yukiwa Seiko, “Drill Chuck Q&A: ‘Troubleshooting’”