Threads and gears

Thread limit gaugesThread limit gauge (GO/NOT GO thread plug & ring gauge)

Also called: thread gauge, limit thread gauge, thread plug gauge, thread ring gauge, GP/NP (WP/IP)

Illustration of using a thread limit gauge

≡Standards, measuring range and accuracy

Standard
  • JIS B 0251:2008 Limit gauges for metric screw threads
  • ISO 1502:1996 ISO general-purpose metric screw threads — Gauges and gauging
[1][2][3]
Measuring range
—Not confirmed in public sources
Resolution / graduation
  • Description No graduations; it gives an overall pass/fail judgment centered on the pitch diameter
[3]1 source, for reference
Accuracy (instrument error / maximum permissible error)
—Not confirmed in public sources

▦Types

Thread limit gauges (GO and NO-GO as a pair)

[3]1 source, for reference

Standard thread gauge (a plug and ring made to the basic thread profile, as a pair)

[3]1 source, for reference

Pipe thread gauges (parallel and taper. For taper gauges, pass if the end of the workpiece lies within the range of the notch on the end face (one step for PT, two steps for R))

[3]1 source, for reference

ISO grade gauge system and the conventional class 1–3 gauge system. In the class 1–3 system the NO-GO side distinguishes working (WP, WR) from inspection (IP, IR) gauges, which the ISO system does not

[3]1 source, for reference

◎Part names and functions

#NameEnglishFunction
1GO thread plug gauge GP / NO-GO thread plug gauge NP (working WP, inspection IP)GP / NP (WP, IP)For internal threads.[3]
2GO thread ring gauge GR / NO-GO thread ring gauge NR (WR, IR)GR / NR (WR, IR)For external threads.[3]
3Setting plugs (GF, NF; wear check GW, NW)Check plugsChecks the ring gauges.[3]
4HandleHandleMay loosen over a long time; take care not to drop large gauges.[3]

◷How to read the scale

  1. Pass: the GO end screws through without force and the NO-GO end does not screw in more than 2 turns[3]
  2. Checking a ring gauge (ISO system): pass if the GO setting plug goes in without force and the NO-GO setting plug does not screw in more than 1 turn[3]

✋Usage steps

  1. Clean the gauge and workpiece and check for rust, scratches and burrs[3]
  2. Apply lubricating oil to the gauge and brush chips and dust off the workpiece[3]
  3. Check the GO end first, then the NO-GO end[3]
  4. Screw in a plug gauge with about the force of holding a pencil (in practice slightly more). Do not clench the handle in your palm to screw it in (except for large ones)[3]
  5. For a ring gauge, hold the gauge fixed and screw the workpiece in by hand to avoid extra torque[3]
  6. Do not screw a pipe taper thread gauge in abruptly to the end (it goes in with a shock and can stick)[3]

!Common measurement mistakes and countermeasures

Leaning incomplete threads and dents

WhyProne to judgment error

CountermeasureCheck the mouth[3]

Using a gauge as a substitute for a nut, bolt, tap or die

WhyLoss of accuracy and breakage. The gauge can no longer be guaranteed

CountermeasureDo not use it for anything other than inspection[3]

Using a class 2 thread gauge for ISO 6H/6g

WhyLimit sizes and tolerance positions are not necessarily the same

CountermeasureAs a rule, do not repurpose gauges[3]

✓Care, storage, inspection and calibration

Care and storage

Inspection and calibration

The pitch diameter of a thread can also be measured with a micrometer by the three-wire method (Mitutoyo E11003: for metric/unified 60°, E = M − 3d + 0.866025P, best wire diameter 0.577P). It can be linked to Kezuriba's thread pages.

⇄Related instruments

📚Sources

Content without a mark is what agreed across two or more sources from different publishers. Procedures and cautions are summarized in Kezuriba's own words based on the sources, and the diagrams were drawn by Kezuriba. Accuracy values are manufacturers' published figures, not values from JIS tables.

  1. Japanese Standards Association (JSA), "JIS B 0251:2008 Limit gauges for metric screw threads (bibliographic record)"
  2. ISO「ISO 1502:1996 ISO general-purpose metric screw threads — Gauges and gauging」
  3. OSG, "Technical Data Series No. 2: Thread Gauges (revised May 2016)"