Hole position shifts or hole is not round (rice-ball shape)

Drilling Drilling

Illustration: Hole position shifts or hole is not round (rice-ball shape)
Illustration

Check first

  1. The chisel edge slips at entry (drill walk)
  2. Mounting runout is large
  3. Variation in lip height unbalances the cutting

Try first

  1. If it wanders at the entrance, reduce the rotation speed and increase the feed to stabilize it with thrust
  2. Use a point geometry with good entry, such as X-type thinning
  3. Keep mounting runout within 20 μm

?Likely causes

✓Fixes

Cutting conditions

Tool

Setup

↔Related problems

📚Sources

Causes and fixes are summarized in our own words from cutting-tool makers’ troubleshooting guides and technical data. “Agreed by 2+ makers” means two or more makers say the same thing.

  1. Mitsubishi Materials — Advanced Drilling: Accuracy & quality mmc-carbide.com
  2. OSG — Series No.24 Drilling, Table 7.4 Damage observation and Table 8.1 Troubleshooting, pp. 48-51 osg.co.jp
  3. Mitsubishi Materials — Hole making troubleshooting mmc-carbide.com
  4. OSG — Countermeasures for poor hole position accuracy in drilling faq.osg.co.jp
  5. OSG — Drilled hole becomes rice-ball shaped (polygonal) faq.osg.co.jp
  6. Mitsubishi Materials — Advanced Drilling: Trouble shooting mmc-carbide.com
  7. OSG — Hole position is unstable even though center drilling is done faq.osg.co.jp
  8. Mitsubishi Materials — Advanced Drilling: Cutting edge damage mmc-carbide.com