Printed from Kezuriba (kezuriba.net/en/troubles/drill-wear/)
Drill wears quickly (peripheral corner, margin, center)
Drilling Drilling
Check first
- Cutting speed is high (wear of the peripheral corner and margin)
- Cutting speed is low (wear is greater toward the center)
- Mounting runout (wear on the margin or on one side only)
Try first
- For abnormal wear at the periphery, reduce the cutting speed
- For abnormal wear at the center, increase the cutting speed
- Regrind earlier
?Likely causes
- Cutting speed is high (wear of the peripheral corner and margin)Agreed by 2+ makers[1][2][3][4][5][6]
- Cutting speed is low (wear is greater toward the center)Agreed by 2+ makers[4][5][1]
- Mounting runout (wear on the margin or on one side only)Agreed by 2+ makers[1][3][4][6]
- Excessive feed, or too many steps cause chips at the hole bottom to be bitten (wear at the tip)One maker[6][4]
- Insufficient lubrication or coolantAgreed by 2+ makers[1][4][5][3]
- Regrinding is done too lateAgreed by 2+ makers[4][5]
✓Fixes
Cutting conditions
- For abnormal wear at the periphery, reduce the cutting speedAgreed by 2+ makers[1][2][3][4][5]
- For abnormal wear at the center, increase the cutting speedAgreed by 2+ makers[4][5][1]
Tool
Setup
Coolant
↔Related problems
📚Sources
Causes and fixes are summarized in our own words from cutting-tool makers’ troubleshooting guides and technical data. “Agreed by 2+ makers” means two or more makers say the same thing.
- Sandvik Coromant — Drilling wear and troubleshooting sandvik.coromant.com
- Mitsubishi Materials — Advanced Drilling: Trouble shooting mmc-carbide.com
- Mitsubishi Materials — Hole making troubleshooting mmc-carbide.com
- OSG — Series No.24 Drilling, Table 7.4 Damage observation and Table 8.1 Troubleshooting, pp. 48-51 osg.co.jp
- Tungaloy tungaloy.com
- OSG — Countermeasures for drill wear (attached PDF) faq.osg.co.jp