Limit gauges and size gauges

Pin gaugePin gauge (plug gauge pin)

Also called: pin gauge set, steel pin gauges, carbide pin gauges

Illustration of using a pin gauge

≡Standards, measuring range and accuracy

Standard
Not confirmed in public sourcesNo standalone JIS for pin gauges could be found (no standard name on the Niigata Seiki product page either)
Measuring range
  • byMaker
    • Niigata Seiki PG series 0.100–0.290 mm (0.010 steps), 0.300–1.525 mm (0.025 steps), 1.550–6.275, 6.300–9.775, 9.800–12.525 mm (0.025 steps), etc.
[1]1 source, for reference
Resolution / graduation
  • byMaker
    • Niigata Seiki PG series Set size interval 0.010 mm or 0.025 mm
[1]1 source, for reference
Accuracy (instrument error / maximum permissible error)
  • byMaker
    • Niigata Seiki PG series (steel) Made 2–5 µm plus or minus of the nominal size. φ2.700 mm and up are sub-zero treated
[1]1 source, for reference

▦Types

Steel and carbide pin gauges, with shank, singles and sets

[1]1 source, for reference

Made on the plus side (+) or the minus side (−) of the nominal size

[1]1 source, for reference

◎Part names and functions

#NameEnglishFunction
1Pin body (from 1.000 mm up, marked with +/− and the dimension)PinPassed through a hole to check its diameter.[1]

◷How to read the scale

  1. Judge the hole diameter range from the dimensions of the pin that passed and the pin that did not (not confirmed in primary-source text)

✋Usage steps

  1. Use: checking the accuracy of hole diameters, etc.[1]
  2. No primary-source text on the procedure or on how much force to use was found. Niigata Seiki publishes videos 'How to use pin gauges' and 'How to use pin vises'[2]

!Common measurement mistakes and countermeasures

Holding by hand for a long time (thermal expansion) / forcing it in

WhyOSG's general cautions for limit gauges list dimensional change from hand heat, and accidents where a gauge forced through cannot be removed

CountermeasureUse gloves and a pin vise. Do not use force (not a statement specific to pin gauges)[3]

✓Care, storage, inspection and calibration

Care and storage

Inspection and calibration

Usage exists only in video (Niigata Seiki); primary sources in text are lacking.

⇄Related instruments

📚Sources

Content without a mark is what agreed across two or more sources from different publishers. Procedures and cautions are summarized in Kezuriba's own words based on the sources, and the diagrams were drawn by Kezuriba. Accuracy values are manufacturers' published figures, not values from JIS tables.

  1. Niigata Seiki, "Steel Pin Gauge Set PG Series Product Information"
  2. Niigata Seiki, "Measuring Tools How-to Videos (list)"
  3. OSG, "Technical Data Series No. 2: Thread Gauges (revised May 2016)"