Walls lean or are wavy (end milling)

Turning and milling Milling

Illustration: Walls lean or are wavy (end milling)
Illustration

Check first

  1. Depth of cut or feed is large
  2. Insufficient tool rigidity or long overhang
  3. Tool wear is large

Try first

  1. Reduce the depth of cut and use step machining in the axial direction
  2. Reduce the feed per tooth
  3. Split into roughing, semi-finishing, and finishing, and reduce the finishing allowance

?Likely causes

✓Fixes

Cutting conditions

Tool

↔Related problems

📚Sources

Causes and fixes are summarized in our own words from cutting-tool makers’ troubleshooting guides and technical data. “Agreed by 2+ makers” means two or more makers say the same thing.

  1. Mitsubishi Materials — End mills: troubleshooting mmc-carbide.com
  2. OSG — Series No.8 End mills, Table 7.1 Troubleshooting, pp. 61-62 osg.co.jp
  3. Mitsubishi Materials — End milling troubleshooting mmc-carbide.com
  4. Tungaloy tungaloy.com